Inside Todi & Boys Joinery Expansion: Office & Spray System Upgrade

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For more than three decades, Todi & Boys has been trusted by homeowners across London for bespoke wooden windows and doors. Known for quality craftsmanship and respect for traditional architecture, the team has always balanced heritage with innovation. To keep pace with increasing demand and higher client expectations, the company has recently expanded its workshop and invested in a state-of-the-art office and spray finishing system.

This expansion marks an important step in strengthening both efficiency and excellence, while maintaining the values that have shaped the business since the beginning.

Why the Expansion Was Needed?

Todi & Boys has grown steadily, with more clients seeking made-to-measure windows and doors that not only enhance the beauty of period properties but also meet modern energy standards. The previous office and spray finishing setup, while reliable, was no longer sufficient for the complexity of current projects.

Challenges included:

Limited office space for design discussions and project coordination.
Spray facilities that slowed down production due to longer drying times.
Environmental and safety requirements that demanded more advanced ventilation and filtration systems.
The need to guarantee a flawless finish on premium timbers such as Accoya and Sapele, both central to the company’s reputation.

Recognising these constraints, the team decided it was time to expand and upgrade.

Office Upgrade: A Better Space for Collaboration

The new office space was designed around the needs of both staff and clients. Key improvements include:

Dedicated consultation areas where clients can review plans, examine timber samples, and see design options more clearly.
Improved visibility into the workshop, ensuring smoother coordination between design and production teams.
Modern infrastructure, including upgraded lighting, heating, and digital connectivity, to make project management more efficient.
Staff amenities, such as comfortable break areas and improved storage, reinforcing a safe and supportive working environment.

By rethinking the office layout, Todi & Boys has created a space that reflects its client-focused service and enables faster, more confident decision-making.

Spray System Upgrade: Precision and Performance

Finishing is one of the most critical stages of joinery. It defines how long windows and doors last, how well they resist weathering, and how they look once installed. To meet these expectations, Todi & Boys introduced a new spray finishing system that provides far greater control and consistency than before.

Key features of the upgraded system include:

Fully enclosed spray booth that keeps dust and debris away from surfaces, preventing imperfections.
Advanced filtration and ventilation to ensure a clean, safe environment for staff and compliance with environmental standards.
Temperature and humidity control, which helps coatings cure faster and more evenly.
Improved drying facilities that reduce waiting times between stages, allowing projects to move forward without delay.
Enhanced lighting, providing accurate colour matching and flawless application.

These improvements allow the team to achieve the highest possible finish, whether replicating Edwardian sash windows or crafting contemporary timber doors.

The Benefits for Clients and Craftsmanship

The combined office and spray system upgrades have already delivered noticeable benefits:

Faster turnaround: Reduced drying times mean clients receive their finished products sooner.
Greater consistency: Each joinery piece leaves the workshop with a smooth, even finish that stands up to close inspection.
Improved durability: Protective coatings now perform better, extending the lifespan of windows and doors.
Enhanced safety: Cleaner air and safer handling of materials support both staff wellbeing and environmental responsibility.

For homeowners, this translates to reliable products that combine traditional aesthetics with modern performance. For the team, it means greater pride in workmanship and the ability to meet demand more effectively.

Looking Ahead: Shaping the Future of Joinery

This expansion is not just about meeting today’s requirements. It positions Todi & Boys for the future. With improved capacity, the company can take on more complex projects, embrace sustainable materials, and continue to refine the balance between heritage and innovation.

Whether crafting replacements for conservation areas or creating new designs for modern homes, Todi & Boys now has the space, systems, and expertise to deliver at the highest standard.